2021年11月30日 星期二

不銹鋼把手的優缺點

不銹鋼把手

不銹鋼是製造把手的最常見材料之一。無論您是要購買球形手柄、淚珠手柄還是任何其他類型的手柄,您都可以找到不銹鋼材質的。然而,不銹鋼把手有利也有弊。以下是不銹鋼手柄的一些優缺點的細分。


優點:耐腐蝕

得知不銹鋼手柄具有耐腐蝕性,這不足為奇。不銹鋼是一種鐵合金,含有鉻(以及某些類型的不銹鋼中的鎳)。這種鉻的存在可以保護它免受腐蝕。您可以在潮濕的環境中使用不銹鋼手柄,而不必擔心它會生鏽或腐蝕。


優點:美學

大多數人會同意不銹鋼手柄看起來不錯。它們提供一致的明亮和閃亮的外觀。其他類型的手柄通常具有暗淡或無光澤的外觀,從而導緻美觀度較低。不銹鋼手柄因其始終一致的明亮閃亮外觀而提供更高水平的美感。


優點:無磁性

不銹鋼手柄也是無磁性的。為什麼這很重要?某些應用需要使用非磁性手柄。如果手柄產生磁場,它可能會吸引附近的其他磁性物體。或者,磁性手柄可能會損壞某些電子設備。不過,不銹鋼手柄是非磁性的,因此不會導致這些或其他問題。


缺點:成本

雖然不銹鋼手柄並不是特別昂貴,但它們往往比其他材料製成的手柄成本更高。您可以找到由塑料和其他類似合成材料製成的手柄。這些手柄的成本通常低於不銹鋼手柄。


缺點:重量

重量是不銹鋼手柄的潛在缺點。不銹鋼手柄通常比其他材料製成的手柄重。它們比大多數其他材料更密集、更重,因此它們通常更重。如果擔心重量,您可能需要選擇由不同材料製成的手柄。


不銹鋼手柄無疑很受歡迎——這是有充分理由的。它們耐腐蝕、無磁性並提供高水平的美感。話雖如此,不銹鋼手柄通常比其他類型的手柄成本更高,重量更重。通過熟悉這些優點和缺點,您可以確定不銹鋼手柄是否適合您。


不鏽鋼門鎖把手

不鏽鋼J型防水把手/門鎖

不鏽鋼圓形拉環式門鎖/門扣

不鏽鋼防水型平面門鎖

不鏽鋼迫緊式把手/門扣

不鏽鋼防水型圓鎖

What is a caulking gun? And how to use it?

Whether you are a hand tools manufacturer, hydraulic tools manufacturer, or homeowner caulking gun is a must-have tool for you. It is because a caulking gun is the handiest tool to fill cracks and gaps effectively.

Even though a caulking gun is the handiest tool, still there are people who don't know what is caulking gun or how to use it properly. So, here in this guide, we will let you know detail regarding caulking guns and how to use them.

So, keep reading the information given below:

What is a caulking gun?

A caulking gun is a special tool holding a cartridge or tube filled with the material used to seal up cracks and gaps. Most importantly, a caulking gun is also equipment commonly used by hydraulic tools manufacturer or hand tools manufacturer to bond a range of tools effectively.

Caulk can be made of latex or silicone. Fortunately, it can be used to bond an amazing range of materials such as wood, ceramic, glass, metal, etc. Caulk is commonly available in tubes. However, you will use a caulk gun to get the caulk out of the tube and to ensure its smoother application in the best possible way.

Even more, a caulking gun can make it easier to control the quantity of caulk. So, you can release the caulk in the exact amount that's required for a task.

How to use your caulking gun properly?

Whether you have a leaky shower or a faucet, you need to apply caulk to eliminate gaps or cracks at some point. Having a caulking gun in hand can make the process super easier. However, here is how to use it to seal gaps effectively.

So, follow the instructions below to learn how to use a caulking gun:

Load caulking tube into a caulking gun

Press the release trigger available at the rear of the caulking gun using your thumb. This can be done by releasing the plunger given in the gun's back.

Pull this plunger back and place the caulking tube while keeping the nozzle of the tube in front. Now push the plunger properly in the caulking tube's back and release your thumb too. Your caulking tube is now loaded in the caulking gun.

Make a hole in the tip of the cartridge

At this step, you need scissors to cut the cartridge's tip to match the hole to the gap's size you need to fill. To puncture the inner seal of the tube, take a nail or pin and insert that through the hole.

Fill the gap or crack you need

Hold a caulking gun at an angle of 45-degree along the crack or gap you want to fill. Squeeze the handle of the gun or trigger it while drawing the caulking gun towards you slowly. When you are unable to squeeze the gun's handle anymore, simply release it. The handle will spring back automatically. Once the handle is in the original position, you are all set to squeeze that again.

How the caulk is applied to the gap will completely depend upon your gun's moving speed and how hard you squeezed its handle. However, practicing these steps a few times will make you use a caulking gun more effectively.

2021年11月22日 星期一

What is a Milling Vice?

What is a Milling Vice?

Milling vice is one type of clamping tool mainly made to be used on milling machines thanks to its strong construction. The process of milling puts greater pressure on the workpiece while the cutter is rotating along the material. This is the exact opposite of drilling in which the drill bit is rotating directly into it. It means that a stronger vice is required.

The jaws of a milling vice are designed from hardened steel that can bear the cutter's force with a body that is made of high tensile cast iron that offers better rigidity and greater strength during the process of milling.

Milling machines are types of fixed machines where the items made of solid materials like wood and metal are being milled. When you speak of milling, this refers to the process of cutting that uses a rotary cutting tool to remove the material from the workpiece's surface.

The vice will be mounted to the table of the machine and securely hold the workpiece while this is in operation.

Uses of a Milling Vice

The primary and number one use for the milling vice is clamping objects that will be milled. The milling vice is meant to firmly hold the workpiece between its jaws to ensure that it will stay completely still while the cutter is rotating through the object.

The milling vice is usually required in different operations like milling. This is because while the cutter is rotating, this will exert an outward pressure that can make the workpiece spin or get thrown if this is not securely held or clamped down.

It can pose danger to the hands of the user, so the milling vice is recommended as this helps ensure that both hands will remain free and at a safe distance away from the cutter during the milling process.

The milling vice can also be used for holding different materials such as wood, plastic, aluminium, and steel. This can also come in handy for different milling tasks such as profiling and plunging.

The milling vice is also typically used to form dovetail joints on the milling machine. The milling vice is also a tool used that can be used by all types of workers from the industrial manufacturers to the DIYers, and even the hobbyists.

Common Characteristics of a Milling Vice

Just like a drill press vice, a milling vice usually features hardened jaws so that it will be able to endure the extensive amount of force associated with different milling applications.

There are also jaw pads that can cover these hardened jaws to provide protection to the softer workpieces like wood from potential damages.

Most of the milling vice models today also feature a swivel base to allow the vice to be rotated around into different positions throughout the machining process.

With the different uses and applications of milling vice,  it is easy to see that this is one of the important tools for most of today's industries and processes.

Precision Punch Former

Precision Punch Former

Adjustable Angle Plate

Adjustable Angle Plate

Boring Head

Boring Head

LK Tool Machine Vise

3-Jaw Scroll Chuck

Product Category

How Does an Electric Actuator Work?

How Does an Electric Actuator Work?

An electric actuator is a type of mechanical device whose purpose is converting electricity into kinetic energy through a rotary or single linear motion. This automates valve or damper to improve the complexity and efficiency of the process.

Electric actuator designs are based on specific tasks they complete in the processes they are meant to be used for. These can also vary in terms of size and dimension.

Electric actuators are now used for different applications because of the current shift toward the substantial increased decentralization happening in today's automation technology.

Modern electric actuators also feature new process controllers, making it simpler to adhere to the latest updated standards on automation.

The use of electric actuators has also become safer and more secure than ever made possible by the dependable capabilities preserving the control of the user over the process even when a power loss occurs.

What are the Primary Components of Electric Actuators?

An electric motor features a motor that operates on different voltages and can come in handy in numerous industries. Single-phase motors use the following common voltages:

  • 12 VDC
  • 24 VAC
  • 24 VDC
  • 115 VAC
  • 208 VAC
  • 230 VAC

Aside from these options, there are also three-phase motors that use voltages of 460 VAC and 230 VAC.

The break of an actuator is mounted above the motor. This stops the media from forcing open the valve when this should remain closed. The motor is locked in position when it is not in use.

The third primary component of electric actuators with AC motor is the motor start capacitor. This supplies the motor sufficient power to start. A capacitor is not required in electric actuators that use DC motors.

The last key component of electric actuators is the two SPDT or single-pole, double-throw end of the travel limit switches. The first one is for open position while the other is for closed position. The switches give the right amount of the electrical contacts in the open, closed, and immediate positions.

How Do Electric Actuators Work?

The electric motor creates rotary motion while the rotor or spindle rotates. This motor spindle is directly paired to the helical screw through the drive shaft and in turn, this will rotate in the ball screw nut.

While the spindle is in rotation, the ball screw nut is driven either backward or forward along the helical screw. The ball screw nut has a hollow piston rod attached to it that forms the linear motion into or out of the linear actuator while the motor rotates counterclockwise or clockwise.

An electric drive controls the motor that allows variation of the rotation speed and the actuator's linear speed as a result. A feedback mechanism provides positional information. The linear actuator could be programmed into moving to a specific position, stop, and move on, or go back to its rest position.

The motor's power will determine the generated torque as well as the force that could be put into useful motion with the help of the actuator.

MF Hich Speed, High Precision C Frame Press

Product Category

2021年11月17日 星期三

Top Auto Parts Aftermarket Suppliers

Top Auto Parts Aftermarket Suppliers

Suppliers of aftermarket auto parts make up one of the biggest branches of today's automotive industry. They manufacture, distribute, and trade aftermarket vehicle parts, accessories, and equipment to meet the specific needs of consumers.

Take a look below to know some of the top auto parts aftermarket suppliers in the market right now in no particular order:

AC Delco

General Motors owns AC Delco, an American manufacturing company. AC Delco specializes in the production of General Motors OE as well as aftermarket parts for many other car makers. It is among the oldest companies in the industry of auto parts that has been in business for more than a century.

Continental AG

With its headquarters located in Hannover, Germany, Continental AG is a German multinational manufacturer of automotive parts. They specialize in manufacturing braking systems, tires, chassis component, powertrain, electronics components, and automotive safety.

Denso Corp.

The Japan-based Denso Corp is one branch of Toyota Group of companies that operates in more than 35 countries across the globe. They are popular for production of OEM auto parts such as powertrains, communication and information systems, and climate control system components.

Hyundai Mobis

The South Korean aftermarket parts supplier Hyundai Mobis forms the service and part branch of Hyundai Motors, General Motors, and Kia Motors. Hyundia Mobis manufacturers all auto body parts of Hyundai and Kia's aftermarket parts like the Kia rear door mirror. Some of their products include front-end modules, chassis, airbags, cockpits, and more.

Lear Corp.

Founded as American Metals Products, Lear originally produced welded, stamped, and tubular steel assemblies for aviation and automotive industries. Their name was changed in May 1996 to Lear Corporation as a company that specializes in car electric systems and interiors.

The company supplies electrical distribution systems, seating, electronic modules, and software to all the leading car manufacturers in the world.

Magna International Inc.

A leading American manufacturer in the industry of aftermarket performance, Magna International Inc. has been dominating the market for more than 30 years. The company produces mufflers, manifold catalytic converters, and cat-back exhaust systems. They mainly manufacture high performance exhaust products and automotive catalytic converters for SUVs, trucks, BMWs, Cadillac, Chevrolet, Ford, and Toyota.

NGK Spark Plug Co., Ltd.

A branch of NGK Insulators, NGK Spark Plug Co., Ltd. is a globally recognized Japanese company with headquarters in Nagoya, Japan. They manufacture automotive electronics, sensor products, and ignition to the automotive, power, marine, and motorcycle tool markets. Their product lines include spark plugs, glow plugs, oxygen sensors, coils, ignition leads, and more.

Robert Bosch GmbH

BOSCH is the German multinational technology and engineering company and is among the oldest and largest automotive parts manufacturers in the world. There is a big chance that this company produced some of the parts of your car. The distribution centers of BOSCH are found all over the world including North America, Australia, and Asia.

Visteon

The American company Visteon manufactures auto parts for the leading car makers such as BMW, Ford, General Motors, and Daimler that used to be under the ownership of Ford Motor Company before this became independent back in 2000. The product line of the company is categorized to three primary segments namely interior, electronics, and climate systems.


PRODUCTS

Types of Electrical Discharge Machining (EDM Machine)

Types of Electrical Discharge Machining (EDM Machine)

Most of the durable items you see around you boast of complex configurations and intricate designs made through the metalworking process. Just so you know, there are three integral parts in metalworking, and these are forming, joining, and finally cutting.

During the fabrication of metals, such as precision machining, there are various methods used for forming, cutting, and joining metals. Although many traditional methods provided excellent results, it was a great relief that EDM or electrical discharge machining was discovered.

It is because EDM machines are reliable, efficient, and make it possible to achieve the most extreme accuracies. In addition, these machines can also come in handy in complex metalworking areas and cutting-edge machining applications where traditional methods are difficult.

What are EDM Machines?

EDM or electrical discharge machining is a form of non-traditional electric-controlled that uses thermal energy for removing metal from a certain workpiece. An EDM machine uses thermal erosion for removing small conductive metal pieces through leveraging electrical discharge between the dielectric fluid, the cutting tool, and the piece that is being worked on.

During the process of EDM, there is a high frequency electrical discharge that is released within the gap between the piece that is being worked on and the cutting tool or electrode. The heat will vaporize the small metal bits where the electrical charge is being focused on, with the stream of dielectric fluid washing it away. Temperatures can reach up to 15,000 degrees Fahrenheit during the process.

The following are the most common types of EDM machines you can find in the market today:

Hole Popper or Drill EDM

It is a type of EDM machine that is used for making small holes in metal pieces. This machine uses a conductive tube as the electrode as well as seamless flow of the dialect fluid around and through this electrode for flushing out the vaporized metals. The ability of the machine to drill precise and accurate holes even on exotic and hard materials continues to be among the modern development fabrication industries.

Sinker or RAM EDM

RAM EDM is so far the oldest type of EDM machining that is made up of specifically shaped electrode plunged to the work piece to make sophisticated blind shape activities and cuts. Based from the name of these machines, both the electrodes and work piece in sinker EDM machines are submerged in the dielectric fluid, or viscosity and light weight oils. The right powered generator is used to achieve the desired results.


Cheese Cutter or Wire EDM

Wire or cheese cutter EDM machines use a CNC movement and wire electrode for producing the desired contour or shape. The technique uses the spark erosion for removing the conductive metal, which is the key concept behind the process of EDM.

The wire will travel from the spool through the precision wire guides that the CNC controls in motion. Flushed with deionized water or dielectric for cooling the thin wire and removing the eroded particles, it is safe to say that wire EDM is a very accurate and precise bandsaw.

What are the Functions of Carbon Brush?

What are the Functions of Carbon Brush?

A carbon brush is a type of electromechanical component that conducts electric currents in motors, generators, or alternators from rotating parts to static parts that require power. Carbon brushes are also known as sliding contacts that transmit electrical energy to the rotating motors from the stationary wires.

Below are the primary functions of carbon brushes:

Automotive Uses

Many automotive machines such as cars run on DC or direct current motors. The carbon brushes used in such machines help in transmission of current from the converted mechanical energy to the electric power in the alternators in AC or alternating current form. Alternators require current for producing a magnetic field.

A carbon brush meant for automotive uses transmits the electric current that the alternator needs to function. These brushes are very common in vehicles that run on diesel or those that need oil to operate. These are also necessary for airbags to work during impact as well as for steering wheel while the vehicle is in motion.

Domestic Use

Home equipment running on rotating components that require power needs carbon brushes as well for demands of power transmission. Good examples of home machines that need carbon brushes including gardening tools, office printers, and other types of power tools.

Carbon brushes can be used for many of the ordinary appliances you have in your home. The carbon brushes on domestic machines are much smaller compared to the ones used in the industrial machines since they require lesser power. Laundry machines, vacuum cleaners, and dishwashing machines are also daily household items that make use of carbon brushes.

The smaller items such as children's play toys also use micro-carbon brushes helping power batteries for the small motors.

Industrial Use

The carbon brushes are used on the rotary commutator electric switches in many heavy-duty equipment such as electric motors and electrical generators. The commutator switches can help in occasional reversal of the current flow's direction between external circuits and rotors, primarily DC or direct current machines such as DC generators, DC motors, and universal motors.

A carbon brush supports AC or alternating current motors and DC or direct current motors alike. Carbon brushes can also support the processing equipment motors such as in windmills, hydropower generation plants, and cement plants. Thanks to their widespread use in the construction trucks that have engines, the carbon brushes can support locomotive industry as well and even help start vehicles that run on batteries.

With the carbon brushes taking in all the wear and tear, static parts and rotating parts have protection. The industrial carbon brushes feature a unique design for containing the high heat generator from the moving parts in different heavy industrial equipment.

Different Types of Carbon Brushes

The carbon brushes can make the electric motors work through current transmission.  Back in the days, wires were used as carbons. However, due to their quick wear and tear, today's industrial standards design them to squares to boost the efficiency and functionality of commutators in the electric motors. The most common types of carbon brushes include:

2021年11月16日 星期二

What Does a Metal Slitter Do?

What Does a Metal Slitter Do?

There are a lot of important factors that must be considered during your search for a reliable service center. These include quality of materials, customer service, and the secondary services. Metal slitting is one of the most useful secondary services that you can get.

How Metal Slitting Works

A metal slitter basically takes wide coils and cuts them down into narrower widths. The process can be performed for the purpose of inventory or if the customer needs a more specific width. The process of sheet metal slitting calls for specialized machine. Once done properly and correctly, it paves the way to faster and more exact additional processing.

Advantages of Sheet Metal Slitting

There are many benefits you can enjoy if you let a service provider handle the work of metal slitting. Some of these include ensuring consistency of the products, cutting back the amount of scrap, and achieving tight tolerances. Also, when you buy materials that are precut to the specific width of your final product, it means that you will not lose any material to edge trimming that is very common when shearing sheet metal.

Top Reasons to Choose Professional Metal Slitting

Metal slitting is a unique machining service where wide coils get cut down into widths that are narrower and more exact. This requires the use of specialized machinery and equipment. Metal slitting done the right way can speed up additional processing and ensure better precision.

Discussed below is a more in-depth explanation of the reasons why you can save more time and make the process easier if you work with a metal slitter:

  • Retain Tight Tolerances

For situations in which it is necessary to have a tight tolerance, metal slitting comes in handy. The thicknesses of metals can affect how you can machine and tool a certain material, so your process of manufacturing can help identify its slitting requirements.

For example, customers who will use injection molding can take advantage of materials that have tighter tolerances since they will also have more flexibility throughout the processing.

  • Use a More Consistent Product

More than making further processing easier, metal; slitting can also allow more consistent products. Materials with more consistent measurements can be fed more easily through the processing equipment. It can effectively help save time that might have been spent otherwise on size maintenance, machine setup, and supervision.

  • Reduce Scrap or Waste

When you purchase metal that is slit near your final size, only a small amount of what you bought will end up as waste or scrap. There are even customers who use width of the slit as their final width so that they don't lose any edge trim as they would if they will use sheering sheet metal.

Based from all of the above information, it is easy to see why working with a metal slitter makes perfect sense. When you have your metal materials slit to the specific width suitable for your application, this can help the project run smoother and finish faster.

Mini Slitting Line

Mini Slitting Line

Mini slitting line is a line used to slit wide-sized coils into many narrow width strips.

Slitting Line Customized

Slitting Line Customized

Slitting line customized type could combine multiple ideal designs into a tailor-made line for each client.

Rotary Slitter knives

Rotary Slitter knives

Rotary Slitter knives are manufactured from a wide range of fine materials including Tool Steel, High Speed Steel, and Tungsten Carbide.

Precision Spacer | Shim

Precision Spacer | Shim

Precision spacers and shims are mainly used in precision slitting machines, and can also be assembled on various machine components that require precise dimensions. Design and manufacturing can be discussed according to the dimensions required by customers.

Slitting Tools and Equipments

Slitting Tools and Equipments

TOA DR provides all kinds of slitting tools for different requirements.


Products

Mini Slitting Line

Slitting Line Customized

Rotary Slitter knives

Precision Spacer | Shim

Slitting Tools and Equipments